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Industries · InspectionAI

Built for inspection programmes across physical products.

Each programme names the defect classes a model is trained on — and what a camera cannot do for that industry.

01 — Six programmes

Electronics and PCB assemblySolder defects, missing components, alignment errors.

Boards are flat, fixtured and repeatable — the easiest geometry a camera ever gets.

Defect classes a model is trained on

  • Missing component
  • Misalignment
  • Solder bridging
  • Insufficient solder
  • Tombstoning
  • Wrong part

The boundarySurface and placement only. It does not replace electrical test, and it cannot see a fault under a BGA.

Semiconductor equipment and wafersSurface contamination, particles, dimensional tolerance.

Controlled lighting and a rare, small, expensive defect population — where consistent machine attention beats a tiring eye.

Defect classes a model is trained on

  • Particle contamination
  • Scratch
  • Residue
  • Edge chip
  • Pattern anomaly

The boundaryOptical inspection at the resolution your camera provides. Sub-optical defects need metrology.

Automotive componentsSurface scratches, weld quality, conformance.

High volume, mixed surfaces and a taxonomy your quality system usually already defines.

Defect classes a model is trained on

  • Surface scratch
  • Dent
  • Weld porosity
  • Undercut
  • Spatter

The boundarySurface appearance. Not a substitute for radiographic or ultrasonic weld testing, and it does not measure dimensions.

Solar and PV panelsMicro-cracks, discolouration, delamination.

Large, repetitive surfaces where human attention degrades fastest.

Defect classes a model is trained on

  • Micro-crack
  • Cell discolouration
  • Delamination
  • Busbar defect
  • Snail trail

The boundaryWhat is visible in the capture you provide. Electroluminescence reveals cracks a normal camera cannot.

Packaging and consumer goodsLabel placement, seal integrity, print defects.

Very high line speed and very low defect rate — the audit trail matters as much as the detection.

Defect classes a model is trained on

  • Missing label
  • Skewed label
  • Print defect
  • Seal gap
  • Wrong artwork
  • Fill level

The boundaryAppearance, not content. Barcode and text verification is a different technology.

Medical device manufacturingSeal integrity, burrs, particulates, tolerance.

A regulated environment where the record of who decided what is worth as much as the decision.

Defect classes a model is trained on

  • Seal integrity
  • Burr
  • Particulate
  • Surface finish
  • Assembly error

The boundaryA decision-support tool. Not a validated device, no regulatory clearance, and it does not replace your qualified process.

02 — Not on this list?

The question is whether a person can see it.

If a trained inspector can tell good from bad by looking, a model can usually be taught the same call.

Good fit

The defect is visible, has a name, and two inspectors would mostly agree on it.

Slower

Visible but rare, lighting-dependent, or often disputed. Solvable, but the dataset takes longer.

Different instrument

Internal, dimensional, or below what the camera can resolve.

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